K
INV-2049

Bosch WAW28620IN · Drum bearing

Vibration at spin cycle

Stage
Awaiting Validation
Triangulation
94%
Units-at-risk
42,800
Exposure
€18.4M
Loop age
Day 11
of an investigation that legacy took ~428 days
Origin
Loopback pattern engine
Owner: P. Iyer

Ranked Hypotheses

Generated by the agent, holdout-tested, ranked by posterior probability.

Human review & action
Validating routes into Production Response and raises the CAPA in SAP QM. No production action executes autonomously.

Evidence

For H1 · 87% confidence

Statement
Bearing supplier lots from weeks 32–38 (AxleWorks GmbH) show tolerance drift, consistent with undersized inner race or insufficient hardness.
Underlying data
  • Incoming inspection · BRG-W32..W38open →
  • Spec drawing 24.00 ±0.015mmopen →
  • SPC chart · inner-race diameteropen →
  • Matched serials (42,800)open →
Holdout test
Precision0.91
Recall0.86
FPR4.2%

Agent Reasoning Trace

Multi-step reasoning made inspectable. Each step is a real tool call against MES, supplier, PLM, and environmental data. This is the glass box.

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  1. step 1SignalTriangulator
    820ms
    Fuse SAP Service tickets, Home Connect vibration signatures, and Sprinklr social signals for WAW28620IN drum-bearing symptom
    Finding
    3,128 signals across 3 sources; triangulation strength 0.94; growth +42% w/w
    Updates ranking
    Pattern promoted to investigation
  2. step 2MES.query
    1240ms
    Retrieve production lots for implicated serials from Chennai Plant MES
    Finding
    78% of implicated serials built on Lines 1–3 between weeks 30–40, spanning all three shifts
    Updates ranking
    Shift/line hypothesis weight reduced
  3. step 3Supplier.incoming_inspection
    1810ms
    Pull AxleWorks bearing lots BRG-W28..W42 incoming inspection data
    Finding
    Inner race diameter shifted −1.8σ from spec centerline in lots W32–W38; hardness mean 58 HRC vs 62 HRC target
    Updates ranking
    Supplier hypothesis promoted to top rank (0.62 → 0.87)
  4. step 4PLM.query
    640ms
    Check for recent design changes on drum bearing housing or spec revisions
    Finding
    No design change in last 18 months; spec tolerance unchanged since 2022
    Updates ranking
    Design-change hypothesis dismissed
  5. step 5Environment.correlate
    720ms
    Correlate failure geography with regional water hardness and duty-cycle data
    Finding
    Bengaluru (soft water) leads failure rate; correlation with hardness is inverse
    Updates ranking
    Environmental hypothesis lowered to 0.04
  6. step 6Holdout.test
    2100ms
    Test leading hypothesis on 20% held-out serials
    Finding
    Precision 0.91, recall 0.86 on holdout; false positive rate 4.2%
    Updates ranking
    Confidence stamp: high